Requirements of a European Maintenance Specialist
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SYLLABUS |
FINAL ATTAINMENT LEVEL |
LEVEL OF REQUIRED KNOWL-EDGE |
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1.0 1.0.1 1.0.2 1.0.3 1.0.4 |
Corporate/Company Environment Corporate/company situation Corporate/company organization Departmental organization Costs |
Understands significance of social/economic impact of own organization/enterprise. |
(not required as part of examination) |
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1.1 1.1.1
1.1.2 |
Work Planning Planning - Maintenance request/Process sheet/Job ticket - Personnel planning - Equipment planning - Time sheet Control and reporting |
Does preparation and reporting on own maintenance tasks and on some team jobs. |
1 |
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1.2 1.2.1 1.2.2
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Teamwork and communication Authority and Responsibility Basic Management Techniques - Personnel Management - Reporting Techniques - Team organization techniques |
Reports orally and in writing within a team. Has social capability to communicate with people in and outside the team, such as in the production, with contractors, suppliers, etc. |
1 |
|
1.3 |
English Language - Technical English |
Is able to understand instructions in technical English. |
3 |
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1.4 1.4.1 1.4.2
1.4.3 |
Information Technology Basics of EDP Processing/calculation techniques - Data base handling - Computation of tables The PC-Work station - Organization of the PC-Work station - Use of networks |
Uses the information system for entering and collecting data. Has the basic knowledge to use the system interactively. |
2 |
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1.5 1.5.1 1.5.2 1.5.3 1.5.4 |
Training and Instructions Basics of the Learning Process Basics of Training Strategies Basics of Planning a Lecture Training facilities |
Has the basic knowledge needed for training and instructing team members. Is familiar with training facilities in and outside the organization. |
2 |
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SYLLABUS |
FINAL ATTAINMENT LEVEL |
LEVEL OF REQUIRED KNOWL-EDGE |
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1.6 1.6.1
1.6.2 1.6.3 |
Quality Assurance Scope and objectives of Quality Assurance - QA Standards, Terminology - Elements of QA systems Basics of Quality Assurance - Concepts, Definitions QA techniques and procedures |
Has basic knowledge of the impact of maintenance on product quality. Is able to act as an active member of a quality team. |
1 |
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1.7 1.7.1 1.7.2 |
Environment Scope and objectives of Environmental Management Influence on indoor and outdoor environment |
Has basic knowledge of the impact of maintenance on indoor and outdoor environment. Is able to act as an active member of a quality team. |
1 |
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1.8 1.8.1 1.8.2 1.8.3 |
Automation Basics of Process Control Basics of machine automation Common system design |
Should have general knowledge of systems at present. |
2 |
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SYLLABUS |
FINAL ATTAINMENT LEVEL |
LEVEL OF REQUIRED KNOWL-EDGE |
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2.1 2.1.1 |
Maintenance Objectives and Policies Corporate Maintenance Engineering - Objectives, Tasks, Significance - Policies on maintenance - Investment considerations. LCC/DOM |
Understands the importance of maintenance objectives and policies. Understands the economic impact of maintenance and the importance of operation and capital costs within the framework of life-cycles costs - LCC. |
3 |
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2.2 2.2.1 2.2.2 2.2.3 |
Maintenance Concepts The maintenance system The Wear and Tear Process Preventive and Corrective Maintenance Choices |
Knows the principles of the preventive, corrective and opportunity based maintenance incl. condition monitoring. |
1 |
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2.3 2.3.1
2.3.2 |
Restoration Techniques Basis of Technology - Mechanical Technology/mechanical equipment - Electrical Technology/electrical equipment - PLC's and PC's applications - Hydraulics and Pneumatics - Building Repair techniques |
Knows the principle and is able to apply them in practice. |
1 |
|
2.4 2.4.1 2.4.2 |
Maintenance Terminology Terminology Standards/CEN |
Knows and understands maintenance terminology and standards, understands them and is able to use them actively. |
1 |
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2.5 2.5.1 2.5.2 2.5.3 |
Contractors Basics of Contractual Law The CEN maintenance contract guidelines Practical applications |
Knows the requirements and scope to which a contractor should comply. Is able to instruct and supervise contractors on maintenance jobs. |
2 |
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2.6 2.6.1 2.6.2 2.6.3 2.6.4
2.6.5 |
Laws and Regulations Basics of Labour Law Law and regulations on Health Care & Safety Laws and regulations on environmental protection Safety practice - First aid training - Preventive health protection and safety measures Equipment Safety Systems |
Knows all relevant laws and regulations concerning job safety, fire protection and environment. |
2 |
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SYLLABUS |
FINAL ATTAINMENT LEVEL |
LEVEL OF REQUIRED KNOWL-EDGE |
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2.7 2.7.1 2.7.2
2.7.3 |
Condition Monitoring Significance of CM in maintenance practice CM techniques - Areas of application - Results - Base Lines Measuring Techniques - Calibration of measuring tools and instruments - Disturbance, interference and noise |
Knows the most common condition monitoring methods and devices and is familiar with their use in practice. |
2 |
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2.8 2.8.1
2.8.2 |
Fault Finding Techniques Root Cause Analysis - Analysis of functions - Analysis of design Fault Finding Techniques |
Knows at least one method for systematic fault finding and is familiar with its use and practice. |
1 |
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2.9 2.9.1 2.9.2 |
Improvement Techniques Concept, definitions, scope - Small Scale Activities Workshop practice - Determination of weak points - Elimination of weak points |
Has basic knowledge of improvement techniques and under direction is familiar with their use and practice. |
2 |
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2.10. 2.10.1.
2.10.2. |
Documentation Basics of Engineering Drawings - Mechanical design - Wiring and piping diagrams - Electrical and electronic diagrams Organization and use - Filing - Retrieving - Marking up |
Understands all documentation (instructions, drawings, etc.) related to the maintenance job and can, if necessary, propose improvements and handle non-conformance. |
2 |
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2.11 2.11.1
2.11.2 |
Spare Part Management Administration of spare parts - Planning and organization of storing facilities - Cost accounting Documentation |
Has basic knowledge of the storing of spare parts. Knows the practical routine of storing and retrieval of spare parts. |
1 |
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SYLLABUS |
FINAL ATTAINMENT LEVEL |
LEVEL OF REQUIRED KNOWL-EDGE |
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2.12 2.12.1
2.12.2
2.12.3
2.12.4 |
Materials Technology Materials Technology - Metals - Synthetic materials - Ceramics - Glass - Building materials - Others Wear and Tear Mechanisms - Corrosion - Fatigue - Stress - Friction - Others Protective Methods - Coating techniques - Tribology/lubrication Non-destructive Testing methods |
Has basic knowledge of material technology and application, material deterioration and protective methods. |
2 |
Three levels of required knowledge:
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